The Automotive and Industrial Division of HTL Ltd operates from two locations in Chennai and Hosur, covering an area of 20,000 sq. ft. and 10,000 sq. ft. respectively. These facilities are well-equipped with modern machinery and systems to carry out key processes including auto wire cutting, crimping, cable processing, stripping, ultrasonic welding, and other assembly operations. These processes enable the division to manufacture high-quality wiring harnesses and automotive components. Both facilities have obtained industry-recognized certifications such as IATF 16949, ISO 9001, 14001, and 45001 standards. The division has testing labs that conform to ISO 6722-1 standards, ensuring that the products meet or exceed customer expectations.
Since its establishment in 2019, the Automotive and Industrial division has been following the "Design to Delivery" concept. The division has skilled engineering teams and the necessary CAD, harness design, and development software solutions to design and develop wire harnesses in-house. This approach allows for the verification of the wire harness assembly before starting the assembly process, which reduces late engineering changes.
The company also emphasizes regular process improvement tools and techniques such as Lean manufacturing, SMED, Poka-Yoke principles, and monthly kaizen initiative that help in identifying and eliminating waste to deliver products with the highest possible quality.
Supplies Harnesses for Chassis, Braking System, ADAS to leading Indian Origin, Global Automotive Systems & Components Manufacturer
Supplies Harnesses for Chassis & Bus Body which are deployed in Electric Buses of India’s Next Generation Carbon Neutral Electric Bus Manufacturer
Supplies Low Voltage Harnesses which would be deployed in Hydrogen Buses. This is a partnership between a Leading Conglomerate & One of India’s First EV Bus Manufacturer
Supplies Bus Body Harnesses to all Major Indian Bus Body Manufacturers which gets deployed in various Bus Models of One of India’s Largest Commercial Vehicle Manufacturer
Supplies Battery Harnesses to One of the Leading Automotive Companies which represents multiple OEMs in Nigeria. This was HTL’s First Ever Export Order for Wiring Harnesses
Supplies Main, Battery & Pigtail Harnesses which are deployed in One among the Popular Models of an Upcoming EV OEM
Supplies Wire Assembly & Components for a Major Lighting & Signaling Manufacturer which gets deployed in Popular Motorcycle Models in the Country
Supplies Glide Cable Assembly to Prominent Automotive Systems & Components Manufacturers which gets deployed in Popular 2W EV Models
Supplies Electrical Harness Kit for a Prominent Backhoe Loader Manufacturer in India
Supplies Pigtail Harnesses which are deployed in the most popular 2W Models plying in the country as supplied by One of India’s largest Auto Parts Manufacturer
Supplies High Voltage Cable which gets deployed in 3W & 4Ws of OEM known for ‘Building Ground Up Electric Vehicles’
Supplies Low Voltage Harnesses which are deployed in one of the Bike models of an Upcoming EV Startup
Supplies Power & Control Cable Assembly which are deployed in Material Handling Equipments as used across Industries
Supplies Signal & Telematic Harnesses as deployed in Battery Management System of most popular 2W EV Models as provided by India’s foremost EV Charger & Lithium- ion Battery Maker
Supplies Terminals to a Major Automotive Sensor Product & Solutions Manufacturer which are deployed in Popular Tractor Models as used across the Country
Supplies Wire Harnesses which are deployed in Ruggedized E-Scooters of a Popular 2W EV OEM